Globond Aluminum Coil 006
GLOBOND aluminium coil: -------------the expertise manufacturer of pre-painted aluminum, why not benefit from our twenty years of experience in coil coating aluminium to your advantage. We represent the most reliable, the most efficient and the most environmentally friendly means of applying a high ......
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Product Description
GLOBOND aluminium coil:
-------------the expertise manufacturer of pre-painted aluminum, why not benefit from our twenty years of experience in coil coating aluminium to your advantage. We represent the most reliable, the most efficient and the most environmentally friendly means of applying a high quality paint finish to the aluminum surface. Combines all advantages of modern coil-coating technology- flat aluminium sheet are cleaned, pre-treated, painting and curing in a single production step resulting in a high quality uniform coating reproducible at any time and a material with easy processing and diversified application from buildings and vehicles to domestic appliances, coil coated aluminum touch our lives every day.
GLOBOND color coated aluminium reduces the production risk for the customer and saves time and money.
Our customers are the motor for our innovation. In close cooperation with customers, we develop new products, alloys and coating systems which prove their fitness for a variety of purposes in stringent material and surface tests. Continuous quality controls are a standard part of our service. You can really build on GLOBOND quality!
What is Coil-Coating?
Coil Coating means a continuous process within the aluminium substrate gets degreased, chemically pre-treated and coated. The paint, an organic solvent or water-borne system, is applied through rolls. On the opposite, the post painting the coil will be first painted and than further processed.
Specification:
Substrates: Aluminium (AA1100, 3003, 3004,3105,5006, 5052, 8011, etc), PET, etc.
Gauge range: Alu. 0.05~1.2mm
Width: <1800mm
Coating Systems: Polyester, PVDF, Epoxy, Polyamide, Polyurethane, etc
Colors & Finishes: Solid, Metallic, Stone/Wood look, Anti-graffiti, Anti-static, Anti-abrasion, Spectra, Wrinkle, etc.
Further Processing: Strips, Cut, Emboss, Packing
Technical datas of PVDF coating aluminium coils:
Technical datas of mill finished aluminium coils:
Technical datas of Nano PVDF coated aluminium coil:
Environmental benefits:
· the handling of dangerous chemicals, paints and solvents is eliminated.
· waste disposal and treatment is considerably reduced.
· the fabricator's workshop is a healthier environment because the possibility of fume production from paint curing and welding is eliminated.
Economic Benefits:
· more efficient use of paint on pre-painted material.
· smaller labor force required. By the modern auto-coil coating production line
· less factory space required due to reduction in storage areas.
· reduced energy consumption (no pretreatment or paint processes). And a cutting-edge energy system
· no waste treatment plant required.
· reduced product development cost.
· lower capital investment requirements.
· less inventory held.
· lower re-work costs.
More over, compare to post-painting, a typical application for pre-painted metal in shelving, with sheets of size1000mm x 500mm x 0.7mm, the total cost of using pre-painted metal can be safe 12.5%. The largest source of cost savings is the direct costs of painting, and there are significant indirect costs, including depreciation and financial costs, which must also be considered.
Product Quality:
· high, re-producible quality
· cost efficient
· customer solution
· process in one hand
· easy to work without damaging the paint
· variety of surfaces - structures, imitations
· production process environmental friendly
· thinner paint systems than post painted, because of coil coating
The key advantages of using pre-painted aluminium, rather than relying on paint applied to the finished product:
· More consistent quality of paint finish (pre-painted metal is produced in a continuous highly controlled process).
· Consistent high standard of paint adhesion and corrosion resistance.
· Hidden areas are protected by pre-painted metal.
· substrate / paint finish can better meet precise design specifications in terms of thickness, appearance and overall performance.
· Painted substrate can be received with a protective film which minimizes handling damage.
· Thinner paint systems than post painted, because of coil coating
Use our decades of experience in coil coating aluminium to your advantage. When it comes to such a versatile material as coil-coated aluminium, quality is critical. We tailor each material to its specific application - and factoring in everything from the surface coating to the alloy. Applying international quality standards such as EN, ISO, BS, ASTM and ECCA, we conduct ongoing and intensive tests of materials and surfaces in our cutting-edge laboratories.
Quality assurance:
MQC( Material quality control system)
1) All raw and auxiliary materials are tested by advanced devices.
2) Materials are monitored strictly as per the quality control procedures, and the material performance of colored aluminum rolls is tested in the test center everyday.
3) Nonacceptable materials are isolated, evaluated and disposed, and the corresponding supplier is asked to make improvement.
4) The quality of material in stock is verified regularly.
IPQC(In process quality control)
1) A system of FAI (first article inspection) is actualized to inspect all items of the first roll of product, and the batch production will not be started unless the first roll pass the inspection, and the product is followed with process check, storage check and delivery check.
2) Process inspection requirements:surface quality,full inspeciton,plate shape,using standard test platform to test the first plate,only qualified products can be for the production, and select sample to test during the process.
3) Using a computer to monitor on production process, data of production automatically gain and feedback ,reaching product process quality control.
4) Every batch of product must pass the full quality control(FQC) before packaging and storage,and record the results to ensure that the products meet the requirements of quality of storage.
OQC(Outgoing Quality Control ):
Product outbound before sampling inspection
1) Testing product sample before outing storage
2) Testing the overall appearance and situation of product before outing storage
3) Ensure product quality through the above three quality assurance system, while using ERP system to make resources planning, ensuring timely delivery.
-------------the expertise manufacturer of pre-painted aluminum, why not benefit from our twenty years of experience in coil coating aluminium to your advantage. We represent the most reliable, the most efficient and the most environmentally friendly means of applying a high quality paint finish to the aluminum surface. Combines all advantages of modern coil-coating technology- flat aluminium sheet are cleaned, pre-treated, painting and curing in a single production step resulting in a high quality uniform coating reproducible at any time and a material with easy processing and diversified application from buildings and vehicles to domestic appliances, coil coated aluminum touch our lives every day.
GLOBOND color coated aluminium reduces the production risk for the customer and saves time and money.
Our customers are the motor for our innovation. In close cooperation with customers, we develop new products, alloys and coating systems which prove their fitness for a variety of purposes in stringent material and surface tests. Continuous quality controls are a standard part of our service. You can really build on GLOBOND quality!
What is Coil-Coating?
Coil Coating means a continuous process within the aluminium substrate gets degreased, chemically pre-treated and coated. The paint, an organic solvent or water-borne system, is applied through rolls. On the opposite, the post painting the coil will be first painted and than further processed.
Specification:
Substrates: Aluminium (AA1100, 3003, 3004,3105,5006, 5052, 8011, etc), PET, etc.
Gauge range: Alu. 0.05~1.2mm
Width: <1800mm
Coating Systems: Polyester, PVDF, Epoxy, Polyamide, Polyurethane, etc
Colors & Finishes: Solid, Metallic, Stone/Wood look, Anti-graffiti, Anti-static, Anti-abrasion, Spectra, Wrinkle, etc.
Further Processing: Strips, Cut, Emboss, Packing
Technical datas of PVDF coating aluminium coils:
| PVDF Coating Aluminium Coil | Test Standard | Result | SGS report | |
| Coating thickness(um) | While Double layers ≥24 | While Three layers ≥30 | 25um(Double layers) | SHIN1308002047ML Page 11 |
| Gloss Tolerance | While 60°glossy value≥80unit,tolerance±10unit | 60°,Value max:24.4 Value min:21.9 Tolerance=2.5 | SHIN1308002047ML Page 8 | |
| While 60°glossy value≥20~80unit,tolerance±7unit | ||||
| While 60°glossy value< 20unit,tolerance±5unit | ||||
| Pencil Hardness | ≥1H | 3H | SHIN1308002047ML Page 10 | |
| Flexibility of coating | While ≤2T,coating no crack or peel off | 2T coating no crack or peel off | SHIN1308002047ML Page 6&7 | |
| Adhesive property | 0 or 1 grade | Grade 0 | SHIN1308002047ML Page 4 | |
| Impact Resistance | coating no crack no peel off | coating no crack no peel off | SHIN1308002047ML Page 9 | |
| Acid Resistance | Surface immersed with 5%HCL(V/V) for 48H without change | Without change | ||
| Solvent Resistance | Brushing 200 times with butanone no appearance to bottom | 10000 | SHIN1308002047ML Page 2&3 | |
| Chromatism | The coating color is almost the same as confirmed by buyer and seller,the color difference tested by colorimeter between single coating and sample is less than 1.2( ΔE≤1.2),same lot products color difference ΔE≤1.0 | 0.2 0.3 | SHIN1308002047ML Page 5 | |
| Salt Fog Resistance | Outside 2mm the line which is scratched,no corrosion and coating peel off | no corrosion and coating peel off | ||
| Moisture Resistance | Coating change is less than 1 grade after1000 hours humidity test | less than 1 grade | ||
| Weather Risistance | After 2000hours xenon lamp shining test(artificially accelerating ageing test),no powder come into being,glossy keeping rate(after and before test percent rate) ≥85%,color change degree at least reaching to 1 grade | 1 grade | ||
| Note:the test is as per China National Standard and Nonferrous Metals Industry Standard for color coated aluminium coil and ACP | ||||
Technical datas of mill finished aluminium coils:
| Commodity | Alloy | Temper | Thickness (mm) | Width (mm) | ID (mm) | Standard |
| Foil stock | 1145 1235 1200 8011 | H14 H16 H18 | 0.01~0.7 | 700~2000 | ID405/505MM | YS/T457 GB/T3880 GB/T3198 |
| Al.strip/foil for composite panel | 1100 3003 | H18 HX2 HX4 HX6 HX8 | 0.026~0.5 | 1000~2000 | ID405/505MM | ASTM B209 YS/T431 |
| Al.sheet for shutter | 5052 | H19 | 0.13~0.30 | 300~1300 | ID405/505MM | GB/T8544 GB/T3198 |
| Al.strip for capacitor | 1050 1060 1070 3004 | O H12/H22 H14/H24 | 0.26~0.50 | 300~600 | ID150/200/300 | YS/T727 |
| Note:YS/T is the standard of china Nonferrous Metals Industry Standard for respective product and GB/T3880&3198 are China National Standard for respective product. | ||||||
Technical datas of Nano PVDF coated aluminium coil:
Environmental benefits:
· the handling of dangerous chemicals, paints and solvents is eliminated.
· waste disposal and treatment is considerably reduced.
· the fabricator's workshop is a healthier environment because the possibility of fume production from paint curing and welding is eliminated.
Economic Benefits:
· more efficient use of paint on pre-painted material.
· smaller labor force required. By the modern auto-coil coating production line
· less factory space required due to reduction in storage areas.
· reduced energy consumption (no pretreatment or paint processes). And a cutting-edge energy system
· no waste treatment plant required.
· reduced product development cost.
· lower capital investment requirements.
· less inventory held.
· lower re-work costs.
More over, compare to post-painting, a typical application for pre-painted metal in shelving, with sheets of size1000mm x 500mm x 0.7mm, the total cost of using pre-painted metal can be safe 12.5%. The largest source of cost savings is the direct costs of painting, and there are significant indirect costs, including depreciation and financial costs, which must also be considered.
Product Quality:
· high, re-producible quality
· cost efficient
· customer solution
· process in one hand
· easy to work without damaging the paint
· variety of surfaces - structures, imitations
· production process environmental friendly
· thinner paint systems than post painted, because of coil coating
The key advantages of using pre-painted aluminium, rather than relying on paint applied to the finished product:
· More consistent quality of paint finish (pre-painted metal is produced in a continuous highly controlled process).
· Consistent high standard of paint adhesion and corrosion resistance.
· Hidden areas are protected by pre-painted metal.
· substrate / paint finish can better meet precise design specifications in terms of thickness, appearance and overall performance.
· Painted substrate can be received with a protective film which minimizes handling damage.
· Thinner paint systems than post painted, because of coil coating
Use our decades of experience in coil coating aluminium to your advantage. When it comes to such a versatile material as coil-coated aluminium, quality is critical. We tailor each material to its specific application - and factoring in everything from the surface coating to the alloy. Applying international quality standards such as EN, ISO, BS, ASTM and ECCA, we conduct ongoing and intensive tests of materials and surfaces in our cutting-edge laboratories.
Quality assurance:
| Quality assurance system: We have a professional quality technical management team, various advanced testing devices, and a complete quality control system. We follow the TQM (total quality management) core principle, and have constituted three major quality control systems MQC, IPQC and OQC to ensure the stable product quality. |
| Quality control system: |
1) All raw and auxiliary materials are tested by advanced devices.
2) Materials are monitored strictly as per the quality control procedures, and the material performance of colored aluminum rolls is tested in the test center everyday.
3) Nonacceptable materials are isolated, evaluated and disposed, and the corresponding supplier is asked to make improvement.
4) The quality of material in stock is verified regularly.
IPQC(In process quality control)
1) A system of FAI (first article inspection) is actualized to inspect all items of the first roll of product, and the batch production will not be started unless the first roll pass the inspection, and the product is followed with process check, storage check and delivery check.
2) Process inspection requirements:surface quality,full inspeciton,plate shape,using standard test platform to test the first plate,only qualified products can be for the production, and select sample to test during the process.
3) Using a computer to monitor on production process, data of production automatically gain and feedback ,reaching product process quality control.
4) Every batch of product must pass the full quality control(FQC) before packaging and storage,and record the results to ensure that the products meet the requirements of quality of storage.
OQC(Outgoing Quality Control ):
Product outbound before sampling inspection
1) Testing product sample before outing storage
2) Testing the overall appearance and situation of product before outing storage
3) Ensure product quality through the above three quality assurance system, while using ERP system to make resources planning, ensuring timely delivery.
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